The front gates to this Sydney suburban block of flats were looking very much the worse for wear so the owners decided to replace them with a set of Plaza Art Deco Gates. The Plaza style is our most popular design with its classic Art Deco fan motif complimenting the style of many older buildings built in the 1930’s and 40’s.
The old gates were heavily rusted so it was decided to spend a little bit more and make the new gates using stainless steel. This will ensure a very long service life with minimum maintenance.
Firstly the design of each gate was drawn onto the setup bench and each part cut and fixed in position. Every part in the Plaza design is different. The cutting and bending of parts and setting up prior to welding everything together is a time consuming process.
The photo on the right shows the assembled double entry gates with their support brackets ready for painting. There was another single entry gate built for the side entrance of the building. This was larger than the double entry gates so it was made separately.
Over the years there had been damage done to the brickwork in the fence of the building which left broken mortar and loose bricks in the side gate support column. These had been patched in a less than satisfactory manner. Before the new gate could be attached polyester masonry adhesive was injected into the damaged areas to stabilise the broken bricks and provide a solid support for the new gate.
Below shows the old gate compared to the new Plaza gate.
The double entry main gates were installed with a minimum of effort as the brickwork was in a much better condition. Because of the age of the bricks it was decided to use Chemset studs to attach the gate support rails to the bricks. These studs put no localised stresses on the bricks unlike dynabolts which can crack old bricks if over tightened.
The completed double entry gates are shown below.